MADE TO FIT. PRINTED TO BE YOURS.
Custom Mailer Boxes
An opening worth remembering.
Bring your brand to every delivery with custom printed mailer boxes for product launches, subscription kits and online orders. A hinged lid, folding side walls and a tailored fit bring presentation and practical packaging together.
Choose your dimensions, material and finish below. Include the packed product, insert needs, artwork versions and US delivery ZIP code in your quote brief. Construction, protection, quantities and delivery terms are confirmed for your project.
A printed exterior. A considered interior.
A box shaped around what you send.
Packaging visualization. Final artwork, materials and construction are agreed with your quotation.
LET’S SHAPE YOUR PACKAGING
Get your mailer box quote.
Share your requirements below. Need help with a detail? Leave a note for our team.
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PACKAGING THAT TELLS YOUR STORY
From the first impression
to the final fold.
Custom mailer packaging gives your products a defined home and your brand a generous canvas. Use the exterior for a clear brand mark, then carry the experience inside with a welcome message, care instructions or a design that complements the contents.
Designed around the complete package.
Start with the space your packed product needs, including tissue, inserts and accessories. Share the inside length, width and height in inches, centimeters or millimeters. Material thickness and folds affect usable space, so the final dimensions should be checked against the chosen structure.
A material and finish with a purpose.
Corrugated board offers a fluted structure for mailer construction. A natural kraft or printed liner changes the appearance; compatible finishes can add a matte surface, gloss or a selective accent. Tell us your preferred look and delivery requirements so we can confirm a suitable combination.
Plan for the journey as well as the opening.
Mailer boxes can suit apparel, accessories, subscription assortments and promotional kits. Fragile or heavier products may need inserts, cushioning or an outer carton. Include packed weight and shipping conditions in your brief so the protective packaging can be assessed with the presentation.
PLAN YOUR PACKAGING
Choose a mailer for the way you pack
Start with the packed product and dispatch method, then compare the structure, insert and print requirements together.
Mailer or separate shipping carton?
A hinged mailer brings the opening and printed presentation into one pack. If the product already has a retail box, or needs extra cushioning, compare a separate outer carton using the complete packed weight and dimensions. Compare custom shipping boxes.
One product or an arranged kit?
Lay out tissue, accessories and cards with the product before deciding the inside size. If items need separate positions, include the insert layout in the same brief rather than treating it as an addition after the box has been sized. Plan a box with inserts.
A small batch with several designs?
Give quantities for each size and artwork version. To compare quotations, keep the material, printed sides and finish consistent between options. Ask which sample or order quantity is available for the proposed format. Discuss small-batch packaging options.
A lid that introduces
what’s inside.
A hinged opening creates a natural reveal for product kits, apparel and subscription assortments.
Room for the product.
And the details.
Consider tissue, inserts and accessories when planning your inside dimensions.
Your brand,
beyond the outside.
Discuss exterior and interior printing, surface texture and finishing options together.
THE DETAILS THAT MATTER
A box with
a clear brief.
Start with your product and its journey. Final construction, pricing and availability depend on the project.
- Box structure
- Hinged-lid mailer with folding side walls and closure tabs.
- Sizing
- Custom inside length × width × height, in inches, millimeters or centimeters.
- Material direction
- Corrugated construction and kraft liner options to discuss for your product.
- Printing & finishes
- Logo, exterior or interior artwork and compatible finish options, subject to specification.
- Artwork
- Attach PDF, JPG or PNG to your quote, or describe the design support you need.
- Shipping protection
- Review packed weight, inserts and delivery conditions. An outer carton may be needed.
BEFORE YOU BEGIN
A few helpful answers.
Not sure about a detail? Select “Need guidance” in your enquiry.
How do I measure my mailer box?
Measure the packed product, including tissue, inserts and accessories. Share inside length, width and height, with the unit clearly selected. The final fit should account for folds and material thickness.
Can I print inside and outside?
Include both print areas in your brief, along with your logo, colors and artwork. Available print and finishing combinations are confirmed against the chosen construction.
Can this box be used for shipping?
Suitability depends on the contents, packed weight, selected construction and delivery conditions. Share your shipping plan so inserts, extra protection or an outer shipping carton can be considered.
COMPARE YOUR OPTIONS
